Other Services

Fine and Medium Pitch Gear Hobbing

Fine and Medium Pitch Gear Hobbing

  • Spur
  • Helical
  • Splines
  • Worms/Worm Gears
  • Pinion
  • Pinion Shafts
  • Serrations
  • Timing Belt Pulleys
  • Crown and Taber Hobbing
  • Skiving/Carbide Rehobbing (RC60)

Capabilities

  • 8 DP Max Module
  • Minimum # of Teeth (3)
  • 6" Max. Workpiece Diameter x 13" Length
  • Helix Angles to 45°
  • 7" Hobbing Length
  • AGMA Quality 9 or Better
  • Timing and Cutting of 2-Gear Elements on a Single Part in one Clamping

Equipment

Koepfer state-of-the-art 153, 180, and 200 CNC Hobbing Machines: All are equipped with highly versatile automation for optimum performance and superior quality.

Inspection and Analysis

  • M & M Precision Analytical CNC Gear Inspection System
  • Vari-Roll Gear Checkers
  • Micro-View Video-Optical Comparator
  • CMM

 

Grinding and Honing

Grinding and Honing

External Grinding

Capabilities: 4" Diameter Length Junker CNC Angle Head Cylindrical Grinders (Super-Abrasive Capable) with:
  • Flagging
  • Glass Scales
  • Gaging
  • GAP Eliminator
  • Profile and Multi-Step Grinding in One Plunge with 5" Wide Wheels
Centerless and Universal Plunge Grinding

Internal Grinding

Special Production Applications Only. Please Inquire.

Honing/Bore Finishing

Capabilities: Diameter .215-1.260, Length .31-6.000 Sunnen CGM-5000 CNC Kross Grinding System. Capable of sub-micron tolerances and controlled surface finishes.

 

Polygon Turning/Profilating

Polygon Turning/Profilating

Polygon Turning/Profilating

2-Axis CNC Controlled

Polygon Forms: Face Profiles:
  • Straight
  • Tapered
  • Contoured
  • Slots
  • Clutch Teeth
  • Gears
Longitudinal Profiles:
  • Splines
  • Serrations
  • Flats
  • Rachets
  • Pulley Teeth
  • Ball Hexes
  • Tangs
  • Drive Slots
  • Fastener Bit Profiles

Capabilities: 8.25 Dia. x 6.25 Length

Processes allow for high speeds due to carbide tooling, built-in deburring, automated parts transfer, and CNC precision. All of this results in low piece part cost and high quality. Wiscon can use your parts or produce complete from print in-house using our versatile and productive equipment.

 

Thread and Roll Forming

Thread and Roll Forming

  • Acme Threads
  • Knurling
  • Multi-Starts
  • Worm Threads
  • Left- and Right-Hand
  • Burnishing
  • V-Threads
  • Ball Screws
  • Specials

Capabilities: 6" Max. Dia. x 30 Foot Max. Length


Machining Capabilities

Multi-spindle screw machines, CNC turning and milling machines, broaching, polygon turning, and grinding. We have certified plating and heat treat sources available locally.

 

Broaching

Broaching

24" Stroke x 2 Ton High Speed
36" Stroke x 10 Ton
54" Stroke x 15 Ton


Internal Shapes

  • Keys and Splines
  • Hex-Square
  • "D" and Double "D"

External Profiles

  • Flats and Angles
  • Tooth Profiles
  • Slots
Website Hosting provided by Image Management

LOGIN